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Digging Condition Optimization
Shovel Maintenance Optimization
Operator Performance Optimization
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Shovel Maintenance Optimization
Precision Digging & Loading
Accurate location of shovel and excavators bucket on real-time basis
Allow integrated geo-spatial data analysis for drill & blast optimization, orebody visualization and mine plan compliance.
Challenges
• Unplanned maintenance affects production.
• Operator behaviour can cause excessive wear, premature failure and unwanted downtime.
Solution
Shovel Maintenance Optimization tracks Damage Index base on:
• Vibration at strategic location
• Digging Conditions of the shove
• Major events such as Boom Jacking and Swing Impacts
Benefits
• Dashboard for maintenance to view, analyze, get customized report
• Anomaly detection on all of the above using AI
• Real-time “Cumulative Damage Index” that can be used to plan maintenance events as opposed to fixed time interval.
Machine Support
Remotely managed with RIGIDportal™
All of our systems can be monitored, maintained, and managed remotely via RIGIDportal web interface.
Case Study: Bucket Sensing
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Bucket Telemetry
Objectives
Accurate location of shovel and excavators bucket on real-time basis
Allow integrated geo-spatial data analysis for drill & blast optimization, orebody visualization and mine plan compliance.
Solution: RIGIDprecision™ + HPShovel + HPBucket addons
Scalable real-time data from shovel enabled by RIGIDsense™ hardware
Advanced bucket-sensing algorithm to determine the accurate location of bucket on a real-time basis.
Multiple data pipelines for different applications such as payload monitoring, drill & blast optimization, ore sorting, and coal seam visualization
Impact
Bucket position with less than 20 cm accuracy
Enabled increase in mine plan compliance, drill and blast optimization and improved recovery
Dig-to-Limit Application
Objectives
Improve shovel and excavator spatial awareness
Improve operators’ ability to remove material as per the mine plan
Reduce personnel exposure to hazardous environment
Solution: RIGIDprecision™ + HPShovel + HPBucket addons
Scalable real-time data from shovel enabled by RIGIDsense™ hardware
Dig-to-limit real-time guidance to operators enabled by DIG.D2L application
Detailed engineering analysis and plan refinements using historical data
Impact
5-10% increase in mine plan compliance
Improved recovery
Reduction in surveying requirements
Improved machine productivity and reduced operating cost
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